High Pressure Polyurethane Machine
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Refrigerator High Pressure PU Machine

High‑pressure rigid foam system for refrigerator, freezer & cold cabinet insulation, with precise metering (≤±0.3%), solvent‑free air purge cleaning, and 10‑18 MPa mixing pressure.

Pouring Rate

50~1200 g/s

Metering Accuracy

≤ ±0.3% full range

Mix Ratio (Polyether:Isocyanate)

100 : 100~130

Mixing Pressure

10~18 MPa

CE Certified ISO9001 Quality Management 1‑Year Warranty Solvent‑Free Eco‑Friendly Cleaning
Engineered for High‑Density, Void‑Free Appliance Insulation

Product Overview

The HF‑HPM‑1A1B‑Refrigerator is a high‑pressure PU foaming system for refrigerator/freezer insulation, delivering precise ratio control, uniform density, and solvent‑free cleaning.

This high‑pressure polyurethane foaming machine is specially designed for insulation layer production in refrigerators, freezers, refrigerated cabinets, and commercial cold cabinets. It is optimized for high‑density rigid foam pouring of refrigerator boxes and doors, meeting the core requirements of thermal insulation, low thermal conductivity, uniform foaming without voids, and seamless integration with large‑scale automated home appliance production lines. The system features independent temperature‑controlled tanks (100L/150L) with circulation stirring, a high‑speed mixing head (8000‑14000 r/min) operating at 10‑18 MPa, and a PLC‑based control system with multi‑formula storage. The dynamic full‑range high‑precision metering (≤±0.3%) ensures accurate ratio control (polyether:isocyanate = 100:100‑130), minimizing raw material waste and ensuring consistent foam density across every pour. The automatic air purge cleaning system is solvent‑free and environmentally friendly, making it ideal for dust‑free home appliance workshops. With stable, reliable operation and standardized production capability, this machine is built for the demanding quality and throughput requirements of the appliance industry.

Product Overview

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Metering Accuracy (±%)

Production Workflow

Material Preparation

Load polyether and isocyanate into temperature‑controlled tanks (100L or 150L), set to 20‑45°C with circulation stirring.

Recipe Selection & Ratio Setting

Choose stored formula on PLC touch screen; set A:B ratio (100:100‑130) and pouring rate (50‑1200 g/s) per part type.

High‑Pressure Precision Pouring

Inject PU foam into refrigerator box or door mold at 10‑18 MPa and 8000‑14000 r/min, ensuring complete fill with no voids.

Curing & Air Purge Cleaning

Allow foam to cure in mold; trigger automatic air purge cleaning to prepare mixing head for next cycle without solvents.

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Precision parameters for consistent refrigerator insulation foaming

Technical Specifications

Specifications are based on standard configurations at ambient conditions. Custom tank sizes and pouring rates are available upon request.

Technical Parameter HF-HPM-1A1B-Refrigerator
Pouring Rate 50~1200 g/s
Raw Material Ratio Polyether:Isocyanate=100:100~130
Tank Capacity 100 / 150 L
Mixing Head Speed 8000~14000 r/min
Dynamic Metering Accuracy ≤±0.3% (Full range)
Tank Configuration 1A1B two-component independent temperature control + circulation stirring
Material Temperature Control 20~45℃
Mixing Pressure 10~18 MPa
Vacuum Defoaming None
Cleaning System Automatic air purge cleaning (Solvent-free & Eco-friendly)
Power 5.5~7.5 kW
Control System PLC + Touch Screen + Multi-formula Storage
Applicable System Polyurethane Rigid Foam Insulation System
Warranty 1 year
Certifications CE, ISO9001
Why Choose Our Refrigerator Insulation Foaming System

Key Advantages

Six engineering benefits that ensure void‑free, uniform rigid foam insulation for refrigerators, freezers, and cold cabinets in high‑volume appliance production.

High‑Pressure Precision Mixing

Delivers uniform rigid foam density with no voids, ensuring stable thermal insulation performance and consistent quality across all production batches.

Dynamic Full‑Range High‑Precision Metering

Real‑time monitoring and compensation keep ratio accuracy within ≤±0.3% full range, minimizing raw material loss and reducing production costs.

Wide Adjustable Pouring Rate

From 50 to 1200 g/s, accommodates both small refrigerator doors and large commercial freezer boxes on a single machine with quick changeover.

Solvent‑Free Automatic Air Purge Cleaning

Eco‑friendly air purge system eliminates chemical solvents, keeping workshops clean and safe, ideal for dust‑free home appliance manufacturing environments.

Optimized for Automated Production Lines

Designed for standardized mass production, with stable operation and seamless integration into high‑speed refrigerator assembly lines.

Intelligent PLC Control with Multi‑Formula Storage

Touch screen interface stores multiple recipes for different models; one‑click switching reduces downtime and operator error.

Let’s Optimize Your Refrigerator Insulation Production

Our engineering team will help you select the right tank size, mixing head configuration, and automation level for your specific refrigerator/freezer models and production volume targets.

Reliable insulation for the cold chain industry

Industries & Applications

The HF‑HPM‑1A1B‑Refrigerator is specifically designed for insulation layer foaming in refrigerators, freezers, refrigerated cabinets, and commercial cold cabinets. It delivers high‑density rigid polyurethane foam for both box and door components, meeting the thermal insulation, low thermal conductivity, and void‑free filling requirements of the home appliance industry. The machine is fully compatible with large‑scale automated production lines and supports the rigorous quality standards of leading appliance manufacturers.

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COMPLETE SOLUTION

Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.

SUPPORT

Frequently Asked Questions

What types of refrigeration appliances can this machine produce insulation for?
It is designed for refrigerators, freezers (chest and upright), refrigerated display cabinets, commercial cold cabinets, and wine coolers. It handles both box and door insulation pourings for a wide range of sizes and models.
Does the machine support different refrigerator models with varying foam thickness requirements?
Yes, the PLC stores multiple recipes. You can save formula parameters (ratio, pouring rate, temperature) for each model and switch with one touch, ensuring consistent insulation thickness across production runs.
How does the air purge cleaning system work without solvents?
After each pour, high‑pressure air is blown through the mixing head to purge residual material. This solvent‑free method eliminates chemical waste, reduces fire hazards, and keeps the production environment clean—especially important for dust‑free appliance workshops.
What is the typical foam density and thermal conductivity achieved by this machine?
With precise ratio control (100:100‑130) and high‑pressure mixing (10‑18 MPa), the machine produces rigid foam with density typically in the range of 30‑50 kg/m³ and thermal conductivity below 0.022 W/(m·K), meeting energy efficiency standards for Class A+ and above appliances.
What is the installation and commissioning timeline for a new production line?
After machine arrival, our engineers complete on‑site installation, commissioning, and operator training within 5‑7 working days. Integration with existing conveyor and mold systems may take an additional 2‑3 days depending on factory layout.