Monomer Cast MC Nylon Casting Machine
This equipment is a high-temperature casting machine specially designed for the MC nylon casting process, using caprolactam, sodium hydroxide, TDI, etc. as chain extenders. It is mainly used to produce MC monomer nylon products with sodium hydroxide as the chain extender, widely applied in mining machinery, lifting & transportation, and general machinery industries.
±0.3% Accuracy
Ratio precision
loT Ready
Remote monitoring
30% Energy Save
vs.conventional
2-4 Components
Flexible config
High-Temperature Casting Machine Designed for MC Nylon Casting
Adopts energy-saving heater system, solving the problem of easy oxidation and carbon deposition in traditional heat transfer oil channels, more eco-friendly.
Adopts medium-low speed gear pumps with high precision (error only 0.5‰-1‰) and high temperature resistance (450℃), equipped with constant temperature device and static pressure balance device, effectively eliminating flow errors and ensuring accurate material ratio and stable system pressure. The mixing unit adopts patented special sealing to prevent material backflow and cross-contamination during high-speed operation, ensuring stable and reliable mixing.
Working Principle
Material Conditioning
Polyol and isocyanate stored in temperature-controlled tanks with circulation pumps
Precision Metering
Gear pumps with servo drives deliver exact flow rates based on programmed ratio
Dynamic Mixing
High-shear mixing head achieves homogeneous blend in milliseconds
Controlled Dispense
Programmable shot profiles deliver material to mold or application surface
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Get a QuoteTechnical Specifications
Integrated multi-point temperature sensors and digital temperature controllers achieve automatic precise temperature control with temperature error ≤±2℃, featuring auxiliary heating and heat preservation functions, saving power and time. Equipped with isolation tank to protect vacuum pump, over-pressure alarm, and upper/lower temperature limit protection functions.
| Technical Parameter | HF-LPM-Nylon | |
|---|---|---|
| Mixing Ratio Range | A:B = 1000:1 to 1000:5 | – |
| Tank Capacity (L) | A: 360L / B: 300L | – |
| Weight | Approx. 1800kg (excluding auxiliary equipment) | – |
| Discharge rate | 5000-10000g/min | – |
| Tank capacity | A: 360L / B: 300L | – |
| Machine power | 32.5kW | – |
| Mixing head speed | 0-6000rpm (variable frequency adjustable) | – |
| Metering accuracy | 0.5‰ - 1‰ | – |
| Advantages | High precision, high temperature resistance, energy-saving heating, patented sealing, static pressure balance, constant temperature control, automatic cleaning, vacuum defoaming | – |
| Warranty period | 1 year | – |
| Certification | CE compliant, meets EN 60204-1 electrical safety standard, ISO9001 quality management system certification | – |
Key Features
Advanced engineering delivers measurable advantages in productivity, quality, and operational efficiency.
High-Precision Stable Metering & Mixing
High-precision gear pump with 0.5‰-1‰ error, 450℃ resistance. Patented sealing prevents backflow and cross-contamination for reliable mixing.
Energy-Saving Eco-Friendly Temp Control
Energy-saving heater solves oxidation & carbon deposition. Multi-point temp control with ≤±2℃ error, auxiliary heating saves power and time.
Efficient Auto-Cleaning System
Programmed auto-cleaning with air flushing → liquid cleaning → rotating air flushing → stop. Thorough cleaning without residual fluid, reduces manual maintenance.
Complete Vacuum & Protection System
Screw vacuum pump and buffer tank for defoaming, degassing & dehydrating. Isolation tank protects pump with over-pressure and temp protection.
RatioLock™ Precision
Closed-loop flow control maintains chemical ratios within 0.3%, eliminating off-ratio foam and material waste.
IoT Remote Monitoring
Cloud-connected dashboard provides real-time production data, alarm notifications, and OEE analytics worldwide.
Need help with your PU pouring process?
Our application engineers provide on-site commissioning, parameter optimization. and ongoing process support for every production line we install.
Industries & Applications
Mining & Construction Machinery：Sliders, couplings, mixer gears, air hammer drive gears, etc. Lifting & Transportation：Pulleys, rollers, support wheels for truck cranes and tower cranes, etc. General Machinery：Industrial rubber rollers, tubes & rods, shaft sleeves, bearing bushes, liners, gears, worm gears, guide rails, piston rings, sealing rings, impellers, elevator wheels, belt pulleys, etc.
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