PU Lab Foam Machine for Chemical R&D
High‑precision laboratory foaming system for PU material R&D with traceable data and fast formula switching
Output Flow Range
10～130 g/s (adjustable)
Mix Ratio Range (A:B)
100:5 ～ 100:300
Metering Accuracy
≤ ±0.3%
Tank Capacity
30‑80 L (customizable)
Product Overview
Specially designed for chemical enterprise R&D and small‑batch sample preparation, delivering high‑precision, traceable and efficient foaming test support for new material development and mass production pre‑verification.
Many chemical R&D teams face high raw material waste, poor experiment reproducibility, slow formula switching and large space occupation during PU material development. Our Haifeng HF-LPM-1A1B-C is designed to solve these challenges. The servo‑driven high‑precision metering pump with fast‑response closed‑loop flow control ensures metering error within ±0.5%, with a single experiment requiring only tens of grams or even grams of raw materials, greatly reducing R&D expenditure. The machine combines dynamic and static mixers to adapt to raw materials of different viscosities, with multi‑point temperature control and precision pressure regulation ensuring stable working conditions for traceable, reproducible testing. The integrated compact frame structure has a small footprint requiring no independent supporting station, suitable for flexible laboratory layout. The low‑residue mixing head and quick cleaning valve group enable formula switching within 3–5 minutes, reducing cleaning time and raw material waste by 30%–50%. Built‑in intelligent data acquisition automatically generates complete records for each sample preparation, supporting one‑click recall of formula parameters for efficient R&D.
Operation Workflow
Raw Material Loading & Formula Selection
Load polyol and isocyanate into the 30–80 L customizable tanks. Select or create the target formula on the touch screen; the system supports wide ratio testing (A:B = 100:5 ~ 100:300).
Parameter Setting & Verification
Set flow rate (10–130 g/s), temperature, and pressure via PLC touch screen. Multi‑point temperature control and precision pressure regulating valve ensure stable working conditions for reproducible testing.
Metering, Mixing & Pouring
The servo‑driven metering pump (accuracy ≤±0.3%) dispenses materials precisely. The mixing head operates at 1,500–4,500 rpm (adjustable), combining dynamic and static mixers to adapt to different viscosity raw materials.
Data Acquisition & Sample Curing
The intelligent data acquisition system automatically records all parameters for each sample. Samples cure for physical property testing or customer delivery.
Request a Customized PU Lab Foaming Solution
Get a QuoteTechnical Specifications
Standard configuration parameters for the laboratory PU foaming machine. Customizations including tank capacity, split design for fume hoods, and glove box configurations are available.
| Technical Parameter | HF-LPM-1A1B-C |
|---|---|
| Output Flow | 10–130g/s, freely adjustable |
| Mixing Ratio Range | A:B = 100:5 ~ 100:300, wide range for formula testing |
| Raw Material Tank Capacity | 30–80L, customizable volume |
| Installed Power | 9kW |
| Mixing Head Speed | 1500–4500rpm, adjustable |
| Metering Accuracy | ≤±0.3% |
| Total Machine Weight | 650kg |
| Warranty | 1-year full machine warranty |
| Certifications | CE standard, EN 60204-1 electrical safety, ISO9001 quality system. |
| Brand | Haifeng |
Key Features & Advantages
Engineered for precision, reproducibility, and efficiency in polyurethane material R&D.
High‑Precision Metering to Minimize R&D Cost
Servo‑driven metering pump with closed‑loop flow control ensures error within ±0.5%. A single experiment requires only tens of grams or even grams of raw materials, greatly reducing R&D expenditure.
Controllable Mixing & Stable Temperature‑Pressure
Dynamic and static mixers adapt to different viscosities. Multi‑point temperature control and precision pressure regulating valve ensure stable working conditions for reproducible, traceable testing.
Compact Design for Low Space Requirement
Integrated compact frame structure on a single base requires no independent supporting station or complex circulating water system. Split design available for fume hoods and glove boxes.
Easy Cleaning & Fast Formula Switching
Low‑residue mixing head and quick cleaning valve group enable formula switching within 3–5 minutes, reducing cleaning time and raw material waste by 30%–50% compared with ordinary equipment.
Digital R&D Platform for Traceable Data
Built‑in intelligent data acquisition automatically generates complete records for each sample. PLC touch screen supports storing multiple formula parameters for one‑click recall and real‑time monitoring.
Wide Application in R&D & Pre‑Mass Production
Supports basic formula development, process reproduction, pre‑mass production validation, special material research (high‑viscosity, water‑based, CO₂ foaming), and small‑batch sample preparation.
Accelerate Your PU Material Development with Precision Lab Foaming Technology
Our engineering team specializes in polyurethane R&D and production scaling. We provide full Turnkey Projects from lab testing to industrial mass production lines. Contact us to discuss your specific R&D needs, formula testing requirements, and scaling plans.
Application Scenarios
Formula development, process reproduction, mass production validation, special material research, and sample preparation.
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