Low Pressure Polyurethane Machine
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PU Foam Machine for Self-Skinning Armrests

Low‑pressure PU system for self‑skinning armrests, with one‑step molding, servo precision metering (±0.3%), sealed tanks, and flexible multi‑model production.

Discharge Flow Rate

50~280 g/s

Mix Ratio (A:B)

100 : 50~150

Mixing Head Speed

5,200 rpm (adjustable)

Metering Accuracy

±0.3%

CE Compliant EN 60204‑1 Electrical Safety ISO9001 Quality Management 1‑Year Warranty
Engineered for Comfortable, Durable Self‑Skinning Armrests

Product Overview

The HF‑LPM‑1A1B‑A is a low‑pressure PU system for self‑skinning armrests, featuring one‑step molding, servo metering (±0.3%), and sealed tanks for stability.

This low‑pressure polyurethane foaming machine is designed to produce self‑skinning polyurethane armrests for automotive interiors, office chairs, wheelchairs, medical rehabilitation equipment, and fitness gear such as treadmills and stationary bikes. It also manufactures other human support or grip components with similar structures. The self‑skinning foaming process forms a dense, attractive outer skin and soft foam core inside the mold in a single cycle. The skin and core bond naturally during chemical reaction, eliminating follow‑up fabric or leather wrapping procedures—cutting production steps and labor costs while avoiding common defects like blistering and peeling after long‑term use. The machine features a 200L tank system, discharge flow from 50 to 280 g/s, adjustable A:B ratio of 100:50‑150, and a mixing head speed of 5,200 rpm. The servo direct‑drive precision metering pumps, with optional Coriolis mass flowmeter for closed‑loop control, maintain ±0.3% accuracy. The system reads fluid mass in real time; if viscosity changes cause flow drift, the PLC automatically compensates servo speed to stabilize internal mechanical performance across batches. The fully sealed tank structure effectively isolates ambient moisture—especially critical for isocyanate components—preventing viscosity rise, reduced reactivity, and bubble defects. Finished armrests feature soft, elastic surfaces with outstanding compression resistance, impact resistance, abrasion resistance, and oil resistance, ideal for frequently touched, easily soiled, and worn applications.

Product Overview

0.3

Metering Accuracy (±%)

Production Workflow

Material Loading & Sealed Tank Preparation

Load polyol and isocyanate into fully sealed 200L tanks, protecting isocyanate from ambient moisture to maintain reactivity.

Recipe Selection & Parameter Setting

Choose stored formula on PLC touch screen; set A:B ratio (100:50‑150) and flow rate (50‑280 g/s) per armrest type.

One‑Step Self‑Skinning Pouring

PU material is poured into the mold in a single shot; outer skin densifies while inner core remains soft during reaction—achieving one‑step molding.

Demolding & Finished Product

Open mold; remove finished self‑skinning armrest with dense outer skin and soft core—no secondary covering required.

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Precision parameters for consistent, high‑quality self‑skinning armrests

Technical Specifications

Specifications are based on standard configurations. Customizable component counts (2‑6) and optional Coriolis mass flowmeter for closed‑loop control available.

Technical Parameter HF-LPM-1A1B-A
Discharge Flow Rate 50–280 g/s
Raw Material Mix Ratio A:B = 100:50–150
Tank Volume 200 L
Total Motor Power 11 kW
Mixing Head Rotational Speed 5,200 rpm (adjustable)
Metering Accuracy ±0.3%
Core Features One-step molding, balanced physical properties of finished products, flexible switching for multiple product types, precise ratio control, sealed material tanks, stable raw material performance
Warranty Period 1 year
Net Weight 1,000 kg
Certifications CE compliant, complies with EN 60204-1 electrical safety standard, ISO9001 Quality Management System Certification
Brand Name Haifeng
Why Choose Our Self‑Skinning Armrest PU Foaming System

Key Advantages

Six engineering and production benefits that deliver premium self‑skinning armrests with one‑step molding, comfortable hand feel, and flexible multi‑model production.

One‑Step Molding Without Secondary Covering

Self‑skinning process forms dense outer skin and soft core in a single cycle. Skin and core bond naturally, eliminating fabric/leather wrapping—cutting steps, labor, and avoiding blistering/peeling defects.

Comfortable Hand Feel & Balanced Physical Performance

Soft, elastic surfaces with outstanding compression, impact, abrasion, and oil resistance. Hard‑skin & soft‑core structure delivers reliable support and long‑wearing comfort for frequently touched, soiled applications.

Wide Adjustable Parameters for Flexible Multi‑Model Switching

Both flow rate and mixing ratio are adjustable on demand. A single machine produces light soft office armrests and thick supportive wheelchair/automotive armrests—lowering equipment investment and changeover time.

Precision Ratio Control Optimized for Low‑Weight Parts

Servo direct‑drive metering pumps with optional Coriolis mass flowmeter provide ±0.3% accuracy. Real‑time flow monitoring and PLC compensation ensure stable internal mechanical performance despite viscosity fluctuations.

Sealed Tanks for Consistent Raw Material Stability

Fully sealed structure isolates ambient moisture—critical for isocyanates—preventing viscosity rise, reduced reactivity, and bubble defects, maintaining raw material condition during long continuous production.

Versatile for Multiple Industries & Product Types

Produces automotive armrests, office chair armrests, wheelchair armrests, medical rehab handrails, and fitness equipment grips. Also adaptable for other human support/grip components with similar structures.

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Haifeng supplies full‑series PU foaming equipment, professional self‑skinning armrest molds, and turnkey production line solutions—covering equipment selection, installation, operator training, and full‑lifecycle after‑sales support.

Comfortable, durable support solutions across industries

Industries & Applications

The HF‑LPM‑1A1B‑A is designed to produce self‑skinning polyurethane armrests for automotive interior armrests, office chair armrests, wheelchair armrests, medical rehabilitation equipment handrails, and fitness gear such as treadmills and stationary bikes. It also manufactures other human support or grip components with similar structures, serving the automotive, furniture, medical, and fitness industries.

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COMPLETE SOLUTION

Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.

SUPPORT

Frequently Asked Questions

What types of armrests can this machine produce?
It produces self‑skinning armrests for automotive interiors, office chairs, wheelchairs, medical rehabilitation equipment, and fitness gear. The machine can also manufacture other human support or grip components with similar structures.
How does one‑step self‑skinning molding work without secondary covering?
The self‑skinning process forms a dense outer skin and soft foam core simultaneously in a single mold cycle. The skin and core bond naturally during chemical reaction, eliminating the need for fabric or leather wrapping—reducing production steps and labor costs.
Why is the sealed tank design important for armrest production?
Self‑skinning armrests require high‑grade surface appearance. Moisture in ambient air can degrade isocyanate quality, causing surface bubbles and reactivity loss. The fully sealed tank design isolates moisture, ensuring long‑term raw material stability and consistent product quality.
How does the machine maintain ratio accuracy for small‑shot parts?
Single‑shot material consumption for armrests is usually small, and viscosity fluctuates with temperature. The servo direct‑drive precision pumps, optionally with Coriolis mass flowmeter closed‑loop control, read fluid mass in real time and automatically compensate for viscosity changes—ensuring ±0.3% accuracy across all batches.
What is the typical installation and training timeline?
After machine arrival, our engineers complete on‑site installation, commissioning, and operator training within 5‑7 working days. Trial runs with your specific armrest molds and formulations take an additional 2‑3 days.