Elastomer Polyurethane Machine
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PU Cast Unit for Printing Roller

Precision PU elastomer casting system for printing rollers (offset, gravure, flexo, UV), with 2A2B + color paste tank, ±0.3% accuracy, and MOCA/BDO dual chain extender support.

Pouring Rate

50~1000 g/s

Metering Accuracy

≤ ±0.3% full range

Vacuum Defoaming

≤ -0.095 MPa

Mixing Head Speed

7,000‑11,000 r/min

CE Certified ISO9001 Quality Management 1‑Year Warranty PLC + Touch Screen Control
Engineered for Precision, Wear‑Resistant Printing Rollers

Product Overview

The HF‑CPUE‑2A2B‑Roller‑Print is a precision PU elastomer casting system for printing rollers, with 2A2B + color paste tank, ±0.3% accuracy, and MOCA/BDO flexibility.

This polyurethane elastomer casting unit is specially built for polyurethane roller casting in the printing industry, widely suitable for high‑speed printing equipment such as offset printing, gravure printing, flexo printing, and UV printing. It can stably produce special accessories such as UV ink rollers and offset rollers, meeting the production requirements of wear resistance, ink corrosion resistance, high elasticity, and uniform ink transfer, effectively ensuring clear printing patterns, no ink leakage, and no scratches, while adapting to the efficient and stable operation of printing production lines. The machine features a 2A2B two‑component configuration with a dedicated color paste tank, plus 150/220L tank capacity options. The mixing head operates at 7,000‑11,000 r/min with dynamic metering accuracy of ≤±0.3% full range. Material temperature is precisely controlled: Tank A at 30‑80°C, and Tank B with dual‑zone capability for MOCA (90‑115°C) and BDO (25‑50°C), supporting flexible switching between the two chain extenders to balance high wear resistance and high resilience as needed. The vacuum defoaming system operates at ≤‑0.095MPa, ensuring bubble‑free, dense elastomer structures. The automatic circulation + air purge cleaning system prevents color cross‑contamination and reduces raw material waste, adapting to small‑batch, multi‑specification, and multi‑color roller flexible production.

Product Overview

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Metering Accuracy (±%)

Production Workflow

Material Preparation & Temperature Setting

Load CPU prepolymer (Tank A, 30‑80°C) and chain extender MOCA/BDO (Tank B, 90‑115°C / 25‑50°C) with independent temperature control.

Recipe Selection & Chain Extender Choice

Select stored formula on PLC touch screen; choose MOCA (high wear resistance) or BDO (high resilience) per roller application, set ratio and pouring rate.

Vacuum Degassing & Precision Pouring

Vacuum defoaming (≤‑0.095MPa) removes bubbles; mixed PU elastomer is poured into roller molds with high‑precision metering (≤±0.3%) and uniform dispersion.

Curing, Demolding & Automatic Cleaning

Allow roller to cure; demold finished printing roller; automatic circulation + air purge cleaning prevents color cross‑contamination and prepares system for next pour.

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Precision parameters for wear‑resistant, high‑quality printing rollers

Technical Specifications

Specifications are based on standard configurations. Custom tank sizes, color paste configurations, and chain extender adaptability available upon request.

Technical Parameter HF-CPUE-2A2B-Roller-Print
Pouring Rate 50~1000 g/s
Raw Material Ratio MOCA: 100:9~12; BDO: 100:3~6
Tank Capacity 150 / 220 L
Mixing Head Speed 7000~11000 r/min
Dynamic Metering Accuracy ≤±0.3% (Full range)
Tank Configuration 2A2B two-component + color paste tank
Material Temperature Control Tank A: 30~80℃; Tank B: MOCA(90~115℃)/BDO(25~50℃)
Vacuum Defoaming Vacuum ≤-0.095MPa
Cleaning System Automatic circulation + air purge cleaning
Power 7.5~11 kW
Control System PLC + touch screen + multi-formula storage
Applicable System CPU Prepolymer + MOCA/BDO Chain Extender
Warranty 1 year
Certifications CE, ISO9001
Why Choose Our Printing Roller PU Casting System

Key Advantages

Six engineering and production benefits that deliver precision, wear‑resistant printing rollers with flexible color/additive capability and dual chain extender support.

2A2B Configuration with Color Paste Tank

Flexible adjustment of multi‑color rollers; compatible with wear‑resistant additives for special working conditions such as UV printing and high‑speed press applications.

MOCA/BDO Dual Chain Extender Switching

Supports flexible switching between MOCA (for high wear resistance) and BDO (for high resilience), balancing performance properties as needed for various printing roller applications.

Dynamic High‑Precision Metering & Precise Temperature Control

≤±0.3% metering accuracy with precise multi‑zone temperature control delivers uniform rubber layer thickness and hardness—stable operation that effectively improves printing yield.

High‑Vacuum Defoaming for Bubble‑Free Elastomers

Vacuum defoaming at ≤‑0.095MPa ensures dense, void‑free elastomer structures—critical for uniform ink transfer and preventing print defects in high‑quality printing.

Automatic Cleaning System to Prevent Cross‑Contamination

Automatic circulation + air purge cleaning prevents color cross‑contamination between batches, reduces raw material waste, and enables small‑batch, multi‑specification, multi‑color roller production.

Versatile Printing Industry Compatibility

Suitable for offset printing, gravure printing, flexo printing, and UV printing. Produces UV ink rollers, offset rollers, and other specialized printing accessories with wear resistance, ink corrosion resistance, and high elasticity.

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Haifeng supplies specialized PU elastomer casting systems for printing rollers, professional molds, and turnkey production line solutions—covering equipment selection, installation, operator training, and full‑lifecycle after‑sales support.

Precision roller solutions for the global printing industry

Industries & Applications

The HF‑CPUE‑2A2B‑Roller‑Print is specially built for polyurethane roller casting in the printing industry, widely suitable for high‑speed printing equipment such as offset printing, gravure printing, flexo printing, and UV printing. It can stably produce special accessories including UV ink rollers, offset rollers, and other printing press components, meeting production requirements of wear resistance, ink corrosion resistance, high elasticity, and uniform ink transfer—effectively ensuring clear printing patterns, no ink leakage, and no scratches, while adapting to the efficient and stable operation of printing production lines.

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COMPLETE SOLUTION

Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.

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Frequently Asked Questions

What types of printing rollers can this machine produce?
It produces rollers for offset printing, gravure printing, flexo printing, and UV printing, including UV ink rollers, offset rollers, and other specialized printing accessories. The machine supports both MOCA and BDO chain extenders for different performance requirements.
What is the difference between MOCA and BDO chain extenders in roller production?
MOCA provides higher wear resistance and hardness—ideal for high‑speed, high‑wear printing applications. BDO offers higher resilience and flexibility—suitable for rollers requiring superior elasticity and ink transfer. The machine supports flexible switching between both systems.
Why is vacuum defoaming critical for printing rollers?
Bubbles trapped in the roller elastomer can cause uneven ink transfer, surface imperfections, and reduced print quality. The ≤‑0.095MPa vacuum system ensures dense, void‑free roller surfaces for consistent, high‑quality printing results.
How does the automatic cleaning system prevent color contamination?
The automatic circulation + air purge cleaning thoroughly removes residual material from the mixing head and flow paths after each pour, preventing color cross‑contamination when switching between different roller colors or formulations—essential for multi‑color, small‑batch production.
What is the typical installation and training timeline?
After machine arrival, our engineers complete on‑site installation, commissioning, and operator training within 5‑7 working days. Trial runs with your specific roller formulations and molds typically take an additional 2‑3 days to confirm stable production parameters.