Elastomer Polyurethane Machine
5 Views

PU Cast Unit for Pipe Lining

High-precision casting system for internal pipeline lining in chemical, mining & wastewater treatment. Supports MOCA anti-corrosion formulations for durable, wear-resistant pipe protection.

Pouring Rate

100 – 1500 g/s

Metering Accuracy

≤ ±0.5%

Tank Configuration

2A2B + Anti-corrosion tank

Certifications

CE, ISO9001

CE Certified ISO9001 Certified ±0.5% Metering Accuracy 1-Year Warranty
Engineered for demanding pipe lining applications

Product Overview

A versatile casting machine for continuous production of polyurethane elastomer linings inside pipes of various diameters, offering exceptional chemical resistance and mechanical durability.

The HF-CPUE-2A2B-PipeLiner is a state-of-the-art polyurethane elastomer casting machine specifically developed for internal pipeline lining applications. It features a 2A2B configuration with an additional anti-corrosion additive tank, enabling precise formulation of MOCA and BDO chain extenders. The system delivers a continuous, stable casting process that ensures uniform liner thickness without voids, significantly extending service life and operational reliability. With advanced PLC control, multiple recipe storage, and high-accuracy metering (≤ ±0.5%), it meets the most stringent requirements for corrosion-resistant and wear-resistant pipe linings in harsh environments.

Product Overview

≤ ±0.5%

Metering Accuracy

Pipe Lining Production Workflow

Raw Material Preparation

Load prepolymer and chain extenders (MOCA / BDO) into respective heated tanks; add anti-corrosion agent into the auxiliary tank as required.

Vacuum Degassing

Apply vacuum (≤ -0.095 MPa) to remove moisture and dissolved gases from all components, ensuring bubble-free casting.

Metering & Mixing

Precisely meter the components at the set ratio (e.g., MOCA 100:10~13 or BDO 100:4~6) and mix at high speed (6,000–10,000 rpm) to achieve uniform dispersion.

Pipe Lining Casting & Curing

Inject the mixed elastomer into the rotating pipe mould under controlled temperature and flow rate; allow curing under controlled conditions, then perform final inspection.

Request a Quote for Your Pipe Lining Project

Contact Us
Precision parameters for reliable performance

Technical Specifications

All data are based on standard factory testing conditions. Values are for reference; actual performance may vary with formulation and operating environment.

Technical Parameter
Model HF‑CPUE‑2A2B‑PipeLiner
Output Range 100 – 1500 g/s
Mixing Ratio (MOCA) 100 : 10 ~ 13
Mixing Ratio (BDO) 100 : 4 ~ 6
Tank Capacity 150 / 220 L
Mixing Head Speed 6000 – 10000 r/min
Metering Accuracy ≤ ±0.5% (dynamic full‑scale)
Tank Configuration 2A2B + anti‑corrosion additive tank
Temperature Control A tank: 30~80°C; B tank (MOCA): 90~115°C; BDO: 25~50°C
Vacuum Degassing ≤ -0.095 MPa
Cleaning System High‑pressure circulation cleaning + air purge
Power Consumption 11 – 15 kW
Control System PLC + touch screen + multi‑recipe storage
Applicable Systems CPU prepolymer + MOCA/BDO chain extenders
Warranty 1 year
Certifications CE, ISO9001
Key Advantages

Built for corrosion-resistant pipe lining applications

The HF-CPUE-2A2B-PipeLiner integrates high efficiency, precision, durability, and corrosion resistance to fully meet the demands of high-volume continuous pipe lining production.

2A2B + Anti-Corrosion Additive Tank

The dedicated additive tank allows precise incorporation of corrosion inhibitors, significantly improving resistance to acids, alkalis, and aggressive chemicals – ideal for heavy-duty corrosive service.

Continuous Stable Casting Process

Produces linings with uniform thickness and no porosity, ensuring effective long-term protection and reducing the risk of leaks or premature failure.

Dual Chain Extender Flexibility

Supports both MOCA and BDO extenders, enabling quick formulation changeover to suit different media and pipeline requirements.

High-Capacity Output

With a maximum output of 1500 g/s, the machine easily handles large-diameter pipes and high-volume continuous production.

Advanced PLC & Recipe Management

Store multiple recipes; automatic parameter recall ensures repeatability and reduces setup time between batches.

Built-for-Duty Reliability

Robust construction, high-precision metering, and integrated cleaning systems guarantee stable operation even in harsh industrial environments.

Ready to Upgrade Your Pipeline Protection?

Contact our engineering team to discuss your specific pipe lining requirements and get a tailored solution.

Where the HF-CPUE-2A2B-PipeLiner Excels

Industries & Applications

Designed for internal pipe lining production in chemical, mining, and wastewater treatment industries, meeting the core requirements of abrasion resistance, anti-corrosion, scale prevention, and long-term protection.

Download the Full Technical Brochure

Contact Us
COMPLETE SOLUTION

Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.

Frequently Asked Questions

What pipe diameters can this machine handle?
The machine is adaptable to a wide range of pipe diameters – from small-bore (e.g., 50 mm) up to large industrial pipes (over 1,200 mm), depending on the mould and tooling used. Please consult us with your specific pipe size for optimal configuration.
Can I switch between MOCA and BDO systems quickly?
Yes. The PLC control stores separate recipes for each formulation. Changeover requires cleaning the mixing head and lines (the built-in high-pressure cleaning system simplifies this), then loading the new raw materials. Typical changeover time is under 30 minutes.
What is the recommended maintenance interval?
Daily checks on temperature and pressure sensors, weekly cleaning of filters, and monthly inspection of the mixing head and seals. A full preventive maintenance service is recommended every 6 months or after 2,000 operating hours.
Is training included with the purchase?
Yes. We provide on-site installation support and training for your operators, as well as detailed manuals. Remote technical support is also available throughout the warranty period.