High Flow PU Foamer Insulation Board
High-efficiency high-flow foaming system for insulation-filled PU panels with PLC intelligent control
±0.5% Accuracy
Ratio precision
loT Ready
Remote monitoring
30% Energy Save
vs.conventional
2-4 Components
Flexible config
Product Overview
Specially designed for large-scale production of insulation-filled polyurethane products and supports continuous panel production lines.
This high-flow PU foamer is purpose-built for large-scale production of insulation-filled polyurethane products, supporting continuous panel production lines. The system features ultra-high flow dynamic injection design with precise time control, increasing production efficiency by more than 50% compared with traditional low-pressure equipment and greatly shortening the molding cycle. The high-pressure self-cleaning gun head automatically cleans with high pressure after production, requiring no chemical cleaning agents, saving consumable costs and reducing downtime for maintenance. The PLC control system accurately controls injection time, material ratio and temperature, with fault self-check function, reducing manual errors. The excellent temperature control system features three-layer jacketed stainless steel tanks plus full-process heating pipelines, maintaining temperature deviation ≤±1℃ to ensure fine cells and stable product performance. The equipment is widely used in the production of floor heating panels, integrated wall panels, cold storage panels, insulation water tanks, water heater insulation layers, kitchen insulation panels, rice steamer insulation layers, refrigerated truck insulation panels, etc., effectively improving thermal insulation performance and reducing production costs.
Operation Workflow
Raw Material Preparation & Tank Loading
Prepare polyol and isocyanate components according to the target mix ratio (A:B=1:3~3:1). Load materials into the three-layer jacketed stainless steel tanks with capacities ranging from 200–1000L based on production requirements.
Temperature & Parameter Setting
Set the temperature control system to the target temperature. The full-process heating pipelines and precision temperature control ensure deviation ≤±1℃ for fine cell structure. Configure PLC parameters for injection time, material ratio and output.
High-Flow Injection & Continuous Panel Production
The PLC-controlled system activates high-flow dynamic injection. Discharge rate options range from 1kg/min to 15kg/min (non-standard available). The ultra-high flow design increases production efficiency by more than 50% compared with traditional low-pressure equipment.
Foaming, Curing & Quality Inspection
The injected material foams and cures within the panel mold or continuous production line. Precise temperature control ensures fine, uniform cells and stable product performance for insulation applications.
Request a Customized Insulation Panel Foaming Solution
Get a QuoteTechnical Specifications
Standard configuration parameters for the high-flow PU foamer. Non-standard capacities, discharge rates, and power configurations are available upon request.
| Technical Parameter | HF-LPM-1A1B-LO |
|---|---|
| Discharge Rate | 1kg/min, 5kg/min, 10kg/min, 15kg/min (Non-standard available) |
| Material Ratio | A:B=1:3-3:1 |
| Components | 2-6 (Customizable) |
| Tank Capacity | Tank A: 250L/500L/1000LTank B: 200L/450L/800L (Non-standard available) |
| Power | 18kw, 23kw, 32kw, 56kw, 108kw (Non-standard available) |
| Mixing Head Speed | 2000-6000rpm |
| Metering Accuracy | ±1% |
| Temperature Control Accuracy | ≤±1℃ |
| Weight | 2000kg |
| Warranty | 1 Year |
| Certification | ISO 9001:2015, Complies with EU Machinery Directive & Electrical Safety Standards |
Key Features & Advantages
Engineered for ultra-high production efficiency, precision control, and cost-saving operation in insulation board manufacturing.
Ultra-High Production Efficiency
Ultra-high flow dynamic injection design with precise time control increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle.
High-Pressure Self-Cleaning Gun Head
Automatically cleans with high pressure after production, requiring no chemical cleaning agents, saving consumable costs and reducing downtime for maintenance.
Precise Intelligent PLC Control
PLC control system as standard accurately controls injection time, material ratio and temperature, with fault self-check function, reducing manual errors.
Excellent Temperature Control System
Three-layer jacketed stainless steel tank plus full-process heating pipeline, temperature deviation ≤±1℃, ensuring fine cells and stable product performance.
Flexible Discharge Rate Options
Discharge rate options from 1kg/min to 15kg/min (non-standard available), accommodating diverse production capacity requirements from small to large-scale operations.
Multi-Component Customization
Supports 2–6 components customizable, enabling diverse formulation options for different insulation products and panel types.
Scale Up Your Insulation Panel Production with High-Efficiency PU Foaming
Our engineering team specializes in high-flow insulation foaming solutions. Contact us to discuss your specific panel types, capacity requirements, and continuous production line integration needs.
Application Scenarios
Floor heating panels, wall panels, cold storage panels, insulation water tanks, kitchen panels, refrigerated truck panels.
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Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.