Low Pressure Polyurethane Machine
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High-Flow PU Foam Machine for Box Foam Blocks

High‑flow PU system for solid tires (AGV, forklifts, airport trailers), with vacuum degassing, ±0.3% metering, full‑loop temp control (±1°C), and PLC automation.

Discharge Flow Rate

1~30 kg/min (customizable)

Mix Ratio (A:B)

1 : 1

Mixing Head Speed

4,000‑6,000 r/min

Metering Accuracy

≤0.3%

CE Compliant EN 60204‑1 Electrical Safety ISO9001 Quality Management 1‑Year Warranty
Engineered for Durable, High‑Performance Solid Tires

Product Overview

The HF‑LPM‑1A1B‑T is a high‑flow PU system for solid tires, with vacuum degassing, full‑loop temp control (±1°C), ±0.3% accuracy, and PLC automation.

This high‑flow polyurethane foaming machine is specially designed for manufacturing polyurethane solid tires, matching supporting demands of AGV trolleys, electric forklifts, automobile spare tires, airport baggage trailers, and flatbed transport vehicles—covering light‑load to medium‑heavy load tires of various specifications with wide applicability. The machine features a 200L tank system, discharge flow customizable from 1‑30 kg/min, a fixed A:B ratio of 1:1, and a mixing head speed of 4,000‑6,000 r/min. High‑temperature resistant, low‑speed, high‑precision metering pumps achieve ≤0.3% accuracy, ensuring stable mixing ratios and eliminating defects such as material shortage and uneven hardness. The optional vacuum degassing modules for raw material tanks and negative‑pressure auxiliary defoaming for mixing heads drastically reduce air content inside mixed materials—molded tire cross‑sections show no visible pores, effectively boosting yield. The machine features a full closed‑loop temperature management system from raw material storage to pouring outlet: each tank has independent circulating temperature adjustment; heat‑preserving water jackets wrap delivery pipelines; dedicated temperature control channels inside mixing heads dissipate frictional heat and actively heat in cold environments. Temperature deviation is limited within ±1°C, ensuring consistent quality across every batch. The PLC controller supports optional remote network access for fast fault diagnosis, automatically monitoring and triggering alarms when abnormalities occur.

Product Overview

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Metering Accuracy (±%)

Production Workflow

Raw Material Preparation & Vacuum Degassing

Load polyol and isocyanate into 200L tanks; activate optional vacuum degassing modules to remove micro‑air bubbles from raw materials.

Recipe Selection & Flow Rate Setting

Select stored formula on PLC touch screen; set A:B ratio (1:1) and target flow rate (1‑30 kg/min) per tire specification.

Precision Pouring & Filling

Mixed PU material is poured into tire molds with vacuum‑assisted defoaming; material fills the cavity under controlled temperature (±1°C) to eliminate internal pores.

Curing, Demolding & System Cleaning

Allow tire to cure in mold; demold finished solid tire; automatic cleaning cycle prepares the system for the next production run.

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Precision parameters for durable, high‑performance solid tires

Technical Specifications

Specifications are based on standard configurations. Custom flow rates, vacuum degassing modules, and remote network access available upon request.

Technical Parameter HF-LPM-1A1B-T
Discharge Flow Rate 1–5kg/min, 3–12kg/min, 10–30kg/min (customizable)
Raw Material Mix Ratio A:B = 1:1
Tank Volume 200 L
Total Motor Power 8–9 kW
Mixing Head Rotational Speed 4,000–6,000 r/min
Metering Accuracy ≤0.3%
Core Features Superior product performance, low reject rate, vacuum auxiliary defoaming system, zero pores, strong flexible production capacity, intelligent & stable temperature control, high batch consistency, high automation level
Warranty Period 1 year
Net Weight 1,000 kg
Certifications CE compliant, complies with EN 60204-1 electrical safety standard, ISO9001 Quality Management System Certification
Brand Name Haifeng
Why Choose Our High‑Flow Solid Tire PU System

Key Advantages

Six engineering benefits that deliver puncture‑resistant, pore‑free solid tires with extended service life, flexible production, and consistent batch quality.

Superior Product Performance & Low Reject Rate

Optimized for high‑hardness, high‑filling solid tire formulations. Finished tires deliver outstanding puncture and cut resistance, with service life extended by over 20% compared to ordinary tires.

Vacuum Auxiliary Defoaming for Zero Internal Pores

Optional tank vacuum degassing + mixing head negative‑pressure defoaming drastically reduce air content. Tire cross‑sections show no visible pores, eliminating a primary cause of wear and tear failure.

High‑Precision Metering for Consistent Quality

High‑temperature resistant, low‑speed, high‑precision metering pumps achieve ≤0.3% accuracy, ensuring stable A:B ratio and eliminating uneven hardness and material shortage defects.

Full Closed‑Loop Temperature Control (±1°C)

Independent tank circulation, pipeline water jackets, and mixing head temperature channels maintain full‑process temperature stability within ±1°C—eliminating pores, hardness fluctuation, and color difference caused by seasonal or workshop temperature changes.

Powerful Flexible Production Capacity

Discharge flow widely adjustable (1‑30 kg/min); different tire sizes produced by changing metering pumps. Covers automobile spare tires to heavy‑duty forklift tires without additional equipment investment.

High Automation with Remote Diagnostic Support

PLC controller governs pouring, cleaning, and air purging. Optional remote network access enables fast fault diagnosis, reducing downtime and on‑site service costs.

Start Your Durable Solid Tire Production Today

Haifeng supplies specialized high‑flow PU systems for solid tires, complete production line solutions, and turnkey services—covering equipment selection, installation, operator training, and full‑lifecycle after‑sales support.

Durable tire solutions for industrial and material‑handling applications

Industries & Applications

The HF‑LPM‑1A1B‑T is specially designed for manufacturing polyurethane solid tires matching AGV trolleys, electric forklifts, automobile spare tires, airport baggage trailers, flatbed transport vehicles, and other industrial material‑handling equipment. It covers light‑load to medium‑heavy load tires of various specifications with wide applicability, offering exceptional puncture resistance, cut resistance, and extended service life.

Download the Full Technical Brochure & Solid Tire Production Guide

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COMPLETE SOLUTION

Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.

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Frequently Asked Questions

What types of vehicles are the tires produced by this machine used for?
The machine produces polyurethane solid tires for AGV trolleys, electric forklifts, automobile spare tires, airport baggage trailers, flatbed transport vehicles, and other industrial material‑handling equipment—covering light‑load to medium‑heavy load applications.
How does the vacuum degassing system improve tire quality?
Micro‑air bubbles trapped during raw material mixing severely weaken wear resistance and tear strength of solid tires. The optional tank vacuum degassing and mixing head negative‑pressure auxiliary defoaming drastically reduce air content, producing tires with no visible pores on cross‑sections and significantly higher finished product yield.
Why is full‑process temperature control so important for solid tire production?
Polyurethane solid tires are highly sensitive to temperature—excessive difference can cause pores or uneven curing. The full closed‑loop system (tank circulation + pipeline water jackets + mixing head temperature channels) limits deviation within ±1°C, eliminating internal pores, hardness fluctuation, and color difference caused by seasonal or workshop temperature changes.
Can this machine produce different sizes of tires without buying additional equipment?
Yes. The discharge flow rate is widely adjustable (1‑30 kg/min). Different tire sizes can be produced simply by changing metering pumps—covering automobile spare tires to heavy‑duty forklift tires on the same machine, offering flexible and cost‑effective investment.
What is the typical installation and training timeline?
After machine arrival, our engineers complete on‑site installation, commissioning, and operator training within 5‑7 working days. Trial runs with your specific tire formulations and curing parameters take an additional 2‑3 days to confirm stable production.