High-Flow PU Foam Machine for Box Foam Blocks
High‑flow PU system for solid tires (AGV, forklifts, airport trailers), with vacuum degassing, ±0.3% metering, full‑loop temp control (±1°C), and PLC automation.
Discharge Flow Rate
1~30 kg/min (customizable)
Mix Ratio (A:B)
1 : 1
Mixing Head Speed
4,000‑6,000 r/min
Metering Accuracy
≤0.3%
Product Overview
The HF‑LPM‑1A1B‑T is a high‑flow PU system for solid tires, with vacuum degassing, full‑loop temp control (±1°C), ±0.3% accuracy, and PLC automation.
This high‑flow polyurethane foaming machine is specially designed for manufacturing polyurethane solid tires, matching supporting demands of AGV trolleys, electric forklifts, automobile spare tires, airport baggage trailers, and flatbed transport vehicles—covering light‑load to medium‑heavy load tires of various specifications with wide applicability. The machine features a 200L tank system, discharge flow customizable from 1‑30 kg/min, a fixed A:B ratio of 1:1, and a mixing head speed of 4,000‑6,000 r/min. High‑temperature resistant, low‑speed, high‑precision metering pumps achieve ≤0.3% accuracy, ensuring stable mixing ratios and eliminating defects such as material shortage and uneven hardness. The optional vacuum degassing modules for raw material tanks and negative‑pressure auxiliary defoaming for mixing heads drastically reduce air content inside mixed materials—molded tire cross‑sections show no visible pores, effectively boosting yield. The machine features a full closed‑loop temperature management system from raw material storage to pouring outlet: each tank has independent circulating temperature adjustment; heat‑preserving water jackets wrap delivery pipelines; dedicated temperature control channels inside mixing heads dissipate frictional heat and actively heat in cold environments. Temperature deviation is limited within ±1°C, ensuring consistent quality across every batch. The PLC controller supports optional remote network access for fast fault diagnosis, automatically monitoring and triggering alarms when abnormalities occur.
Production Workflow
Raw Material Preparation & Vacuum Degassing
Load polyol and isocyanate into 200L tanks; activate optional vacuum degassing modules to remove micro‑air bubbles from raw materials.
Recipe Selection & Flow Rate Setting
Select stored formula on PLC touch screen; set A:B ratio (1:1) and target flow rate (1‑30 kg/min) per tire specification.
Precision Pouring & Filling
Mixed PU material is poured into tire molds with vacuum‑assisted defoaming; material fills the cavity under controlled temperature (±1°C) to eliminate internal pores.
Curing, Demolding & System Cleaning
Allow tire to cure in mold; demold finished solid tire; automatic cleaning cycle prepares the system for the next production run.
Request a Quote for Your Solid Tire Production Line
Contact UsTechnical Specifications
Specifications are based on standard configurations. Custom flow rates, vacuum degassing modules, and remote network access available upon request.
| Technical Parameter | HF-LPM-1A1B-T |
|---|---|
| Discharge Flow Rate | 1–5kg/min, 3–12kg/min, 10–30kg/min (customizable) |
| Raw Material Mix Ratio | A:B = 1:1 |
| Tank Volume | 200 L |
| Total Motor Power | 8–9 kW |
| Mixing Head Rotational Speed | 4,000–6,000 r/min |
| Metering Accuracy | ≤0.3% |
| Core Features | Superior product performance, low reject rate, vacuum auxiliary defoaming system, zero pores, strong flexible production capacity, intelligent & stable temperature control, high batch consistency, high automation level |
| Warranty Period | 1 year |
| Net Weight | 1,000 kg |
| Certifications | CE compliant, complies with EN 60204-1 electrical safety standard, ISO9001 Quality Management System Certification |
| Brand Name | Haifeng |
Key Advantages
Six engineering benefits that deliver puncture‑resistant, pore‑free solid tires with extended service life, flexible production, and consistent batch quality.
Superior Product Performance & Low Reject Rate
Optimized for high‑hardness, high‑filling solid tire formulations. Finished tires deliver outstanding puncture and cut resistance, with service life extended by over 20% compared to ordinary tires.
Vacuum Auxiliary Defoaming for Zero Internal Pores
Optional tank vacuum degassing + mixing head negative‑pressure defoaming drastically reduce air content. Tire cross‑sections show no visible pores, eliminating a primary cause of wear and tear failure.
High‑Precision Metering for Consistent Quality
High‑temperature resistant, low‑speed, high‑precision metering pumps achieve ≤0.3% accuracy, ensuring stable A:B ratio and eliminating uneven hardness and material shortage defects.
Full Closed‑Loop Temperature Control (±1°C)
Independent tank circulation, pipeline water jackets, and mixing head temperature channels maintain full‑process temperature stability within ±1°C—eliminating pores, hardness fluctuation, and color difference caused by seasonal or workshop temperature changes.
Powerful Flexible Production Capacity
Discharge flow widely adjustable (1‑30 kg/min); different tire sizes produced by changing metering pumps. Covers automobile spare tires to heavy‑duty forklift tires without additional equipment investment.
High Automation with Remote Diagnostic Support
PLC controller governs pouring, cleaning, and air purging. Optional remote network access enables fast fault diagnosis, reducing downtime and on‑site service costs.
Start Your Durable Solid Tire Production Today
Haifeng supplies specialized high‑flow PU systems for solid tires, complete production line solutions, and turnkey services—covering equipment selection, installation, operator training, and full‑lifecycle after‑sales support.
Industries & Applications
The HF‑LPM‑1A1B‑T is specially designed for manufacturing polyurethane solid tires matching AGV trolleys, electric forklifts, automobile spare tires, airport baggage trailers, flatbed transport vehicles, and other industrial material‑handling equipment. It covers light‑load to medium‑heavy load tires of various specifications with wide applicability, offering exceptional puncture resistance, cut resistance, and extended service life.
Download the Full Technical Brochure & Solid Tire Production Guide
Contact UsComplete Your Production Line
Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.